Our annual capacity through the existing facilities is 20,000 MT of aluminum castings.

Core competencies–

  1. Die designing & tool manufacturing (CAD / CAM)
  2. Gravity die casting
  3. Low pressure die casting
  4. Machining & assembly

From die designing to complete machined components, including setup an assembly, our state of the art operations combined with robust process control gives us the competitive edge in the aluminum die castings business. We are honored to be a preferred supplier by choice.

Enkei Castalloy Ltd. offers the following services :

  1. Conceptual designing
  2. 3D modeling
  3. Tool designing
  4. CAM programming
  5. CNC machining
  6. Manufacture of tools and dies
  7. Data conversion

Die designing and tool manufacturing is done through our sister concern – Silicon Meadows. We have more than 100 engineers dedicated in 3D modeling and design services, tool design and validation along with design & engineering services at customer’s site.

 CAD
 Autocad
 Catia V5 R14
 UG NX3
 Pro engineer
 Pro Engineer Wild Fire 2
 CAE
 LS Diana
 Hypermesh
 Promesh
 Pro cast
 CAM
 Delcam
 Catia Machinist
 PDM
 Windchill

Tooling Infrastructure -

Our tool room deploys state of the art machines that use 3D modeling data to manufacture precision tools as per requirements.

Sr. No. Machine Capacity
1 VMC Hartford 1270 X : 1270, Y : 630, Z : 550
2 VMC Hartford 1050 X : 1050, Y : 550, Z : 500
3 VMC Hartford 1050 X : 1050, Y : 550, Z : 500
4 Universal Mill, g BFV 5 1000 x 500 x 350
5 VMC Hartford 1050 X : 1050, Y : 550, Z : 500
6 VMC Hartford 1200 X : 1200, Y : 550, Z : 500
7 Radial drilling machine Dia. 35 mm, 500 Radial & 800 pillar
8 Air compressor 5 hp 100cc 32 cfm Reciprocating
9 Bench grinder 0.75HP 6” wheel dia, 1800 rpm

Products are manufactured by two processes in Gravity die casting –

  1. Stationary Gravity Process
  2. Tilt Pour Gravity Process

Weight Range     :      330 GMS to 6 KG

Core Weight        :      20 GMS to 7 KG

Features –

The machines used for die casting are manufactured as per specific requirements from our customers. Our design and processes enable us to manufacture critical parts such as intake manifolds having a wall thickness of 2mm or components having lengths of 1200mm.

We manufacture components like intake manifolds, engine mounting brackets, Charge air cooled tanks, EGR parts, adaptors, housings and torque rods through Gravity Die Casting Process.

We design and deploy our own machines for Low Pressure Die Casting process. The machines are fully automatic with PLC control.

We are pioneers of the unique Pi system for low pressure die casting which has been developed by the Enkei Castalloy Ltd. Group. This system enhances productivity with minimum utilization of resources like machines, space and manpower.

Weight Range     :      2 KG to 21 Kg

Core Weight        :      150 GMS to 9 KG

Using automatic air pressure regulation with precise metal injection into the mould, we manufacture critical parts like cylinder heads for two wheelers and four wheelers, and crankcase.

We are pioneers of the unique Pi system for low pressure die casting which has been developed by the Enkei Castalloy Ltd. Group. This system enhances productivity with minimum utilization of resources like machines, space and manpower.

We are the largest manufacturers and suppliers of cylinder heads for motor cycles in India and command a leading market share.

In order to add value and give better service to our customers, we have set up a modern machining centre.

Components are supplied in fully machined or semi-finished condition depending upon our customer’s requirement.

We have deployed 60 nos. CNC machines (VMCs and HMCs) of makes like Brother, Argo, Hartford, Makino, Aries, Mazak etc.

We use hydraulic / pneumatic fixtures required for machining operations.

With stringent process control measures at casting stage and machining stage, our defect rate at customer end is less than 100ppm.

We have the capability to offer fully machined components with diameter tolerance of +/- 10 microns and angular tolerance of +/- 0.1 degree. Run out are controlled within 0.03mm.

Critical surface finishing is done for gasket less applications to OEMs.